Process & Simulation Engineering
Validating the Plant Before It’s Built
Pre-FEED and early-stage process packages routinely contain interdisciplinary inconsistencies that single-discipline review misses. Our Process & Simulation Engineering services cross-reference process, electrical, and spatial deliverables against each other — catching the errors that carry real downstream cost if they go unnoticed.
What We Offer
Process engineering and independent review built to catch what checklist-based review doesn't.
Process Flow Diagram (PFD) & P&ID Development and Review
Development and independent review of PFDs and P&IDs for large-scale process facilities, cross-referenced against related engineering deliverables.
Material & Energy Balance Verification
Verification of material and energy balance documentation against equipment datasheets and downstream design assumptions.
Layout Validation Against Process Requirements
Validation of plot plans and equipment layouts against process flow and material balance requirements.
Pre-FEED & Early-Stage Engineering Support
Engineering support during Pre-FEED, when design information is still evolving and judgment matters more than modeling.
Cross-Disciplinary Design Basis Verification
Verification of design basis and assumptions documents against process, electrical, and civil deliverables to surface inconsistencies early.
Outcomes
Benefits Of Our Process & Simulation Engineering
Early Detection of Process-Engineering Inconsistencies
Interdisciplinary errors caught before they reach FEED or detailed design.
Accurate Energy & Utility Sizing Basis
Corrected benchmarks that hold up under downstream utility and equipment sizing decisions.
Reduced Downstream Redesign
Fewer surprises at FEED because process inconsistencies were resolved early.
A Stronger Foundation for FEED
A validated Pre-FEED package that FEED-stage engineering can build on with confidence.
Independent Technical Assurance
Review conducted without the schedule or cost incentives of the EPC team preparing the deliverables.
Our Difference
Why Choose Us for Process & Simulation Engineering?
- A Demonstrated Ability to Catch Material Omissions: Before they reach FEED — including missing power recovery equipment that skewed an energy benchmark.
- Rigorous Cross-Referencing: Process, electrical, and civil deliverables reviewed individually and against each other, not in isolation.
- Engineering-Judgment-Led Review: Not a checklist exercise — findings compiled into a formal technical package the owner can act on.
- Large-Scale Process Facility Experience: Blue ammonia, chemical, and energy facilities at Pre-FEED and FEED stages.
Audience
Who Can Benefit?
Process Facility Owners requiring independent PFD/P&ID review
EPC Teams seeking a second technical opinion at Pre-FEED
Developers de-risking projects before committing to FEED-stage investment
Relevant Case Studies
This service in practice
Projects that demonstrate this service in practice — full detail in the Case Studies section.
Ready to Validate Your Process Design Before FEED?
Let’s discuss how an independent process review can catch what’s been missed before it becomes a FEED-stage cost.